Engineering & Design Services

We collaborate with product designers and engineering teams to design and produce magnetic products and assemblies. Whether you need help with a specific engineering challenge or a partner for full product development and production, we provide structured support tailored to your needs.

Based in Round Rock, Texas, our team offers expert engineering guidance every step of the way. ISO 9001:2015 certified.

Design Support Full Product Development & Production
Design support services for magnetic components – engineering consultation and concept development Full magnetic product development and production – from prototype to manufacturing at Amazing Magnets

Ready to Develop Your Magnetic Product?

Every magnetic application has unique performance and manufacturing requirements. Early engineering guidance can help improve outcomes and save time during development. Contact us to discuss your magnetic product or assembly with our engineering team.

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Experience Across Industries

Our team brings experience across a wide range of industries and applications, helping customers develop practical, manufacturable magnetic products and assemblies.

Consumer products magnetic component design and manufacturing Consumer Products Industrial applications – magnetic assemblies for industrial equipment Industrial Applications Medical devices – precision magnetic components for medical applications Medical Devices Automotive components – magnetic parts and assemblies for vehicles Automotive Components Aerospace components – high-performance magnetic assemblies for aerospace Aerospace Components

Design & Engineering Services

Reimagining What's Possible Through Magnets

Animated illustration of magnetic field simulation and product engineering process
Animated magnetic field simulation showing force and holding strength analysis

Magnetic Field Simulations

› Force & holding strength analysis

› Magnetic field visualization and analysis

› Motion studies

› Performance comparisons between concepts

Injection molded plastic part design for magnetic assemblies – DFM and overmolding

Injection Molded Plastic Part Design

› Plastic design for manufacturing (DFM) support

› Quality & performance optimization

› Expertise in overmolding, ultrasonic welding, compliant structures & snap assembly features, drafts, ribs, wall thickness, textures, & defect prevention.

Magnet integration – retention methods, plastic overmolding, and post-mold magnetization

Magnet Integration

› Expertise in magnet retention methods

› Balancing performance, assembly speed, & cost

› Plastic overmolding & post-mold magnetization

› Glues, screws, & other attachment considerations

Silicone part design – methods to capture magnets in flexible materials

Silicone Part Design

› Methods to capture magnets in flexible materials

› Expertise in materials and hardness selections

› Help with design for manufacturability

› Performance, quality, & cost optimization

Rapid prototyping of magnetic parts – functional prototypes in magnets, plastics, and metal

Rapid Prototyping

› High quality functional prototypes

› Magnets, plastics, & metal parts

› Fit, performance & assembly evaluation

› Iterative design approach

Materials and coating selection – magnet grades, temperature resistance, corrosion protection

Materials & Coating Selection

› Material selection guidance

› Magnet grades and temperature resistance

› Coating and corrosion protection

› Performance versus cost evaluation

Metal part design – sheet metal, machined parts, cast metal, and assembly-ready components

Metal Part Design

› Sheet metal components

› Machined parts

› Cast metal parts

› Assembly-ready part development

Design reviews, collaboration, and engineering training sessions with the Amazing Magnets team

Design Reviews, Collaboration & Training

› Collaborative design review sessions

› Engineering feedback and recommendations

› Team training & knowledge sharing

› Manufacturing and design guidance

Packaging design and manufacturing – retail-ready and high-end magnetic closure packaging

Packaging Design & Manufacturing

› Retail ready packaging design & manufacturing

› Packaging styles and design considerations

› Material & assembly guidance

› High-end magnetic closure package design

Manufacturing path selection – process guidance, cost review, and prototype to production planning

Manufacturing Path Selection

› Process selection guidance

› Cost and scalability review

› Prototype to production planning

› Practical manufacturing recommendations

Start to Finish Product Development – How it Works:

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Project Discovery

The process begins with a short form where you can tell us about your product, goals, and support needs. This helps us understand the opportunity, identify the best next steps, and confirm that our team is a good fit. If needed, we can also put an NDA in place before moving further.

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Kickoff Meeting

After project discovery, we schedule a kickoff meeting for a deep dive into the project. We review your goals, requirements, constraints, and overall product vision in greater detail, so the project is clearly defined and aligned from the start.

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Statement of Work

Next, we prepare a statement of work outlining the scope, deliverables, timeline, and level of support. This provides a clear framework for the project.

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Development

During development, we refine the design, evaluate options, build prototypes as needed, and work with you through key engineering and manufacturing considerations. The goal is to move the product toward a practical, manufacturable solution.

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Production

With development complete and the design ready for manufacturing, the project moves into production. At this stage, the focus is on executing the manufacturing process efficiently while maintaining consistency and quality.

Why Choose Amazing Magnets?

Proven Designs & Novel Solutions

Where others see magnets as “just another component”, we see a world of possibilities and potential improvements. With years of experience gained from developing a wide range of products in many different industries, we will save you time, enhance performance, reduce costs, and simplify manufacturing. And where no industry standard or best practice exists, we create one.

Learning From the Best

We have dedicated our careers to studying and refining permanent magnet designs and applications, learning from and improving the brilliant designs that have harnessed magnets in creative ways.

Ready to Start Your Project?

Contact us to discuss your application with our experienced engineering team.

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